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Frequently Asked Questions

Custom Filter Manufacture

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What Is Filtration?

Filtration is the separation of different materials:

  • Particles from liquids or gases (air).
  • Air from liquids.
  • Liquids (not in the vapour phase) from air.
  • Micro-organisms from liquids and gases.
  • Odour from Air (carbon filters).
Filter Terminology
  • Filtrate - substance passing through the filter.
  • Retentate - substance held back by the filter.
  • Upstream - before filtration.
  • Downstream - after filtration.
  • Driving Force - Pressure available.
  • Pressure Drop - Pressure difference between upstream and Downstream.
  • Micron - µ or 1000th of a millimetre.
Depth Versus Screen Filters
Depth Filters
  • Fibres.
  • Non-absolute micron pore size
    (% nominal rating).
  • Non-defined pore structure.
  • Can have channelling.
  • Media may Migrate.
  • Good dirt holding capacity.
  • Not bubble pointable.
  • HEPA, PP, GMF.
Screen Filters
  • Continuous structure.
  • Absolute micron rating.
  • Defined pore structure.
  • No channelling.
  • No Media Migration.
  • Poor dirt holding capacity.
  • Bubble pointable.
  • WPE, PTFE, PES, Nylon.
Hydrophobic Versus Hydrophilic Filters
  • "Hydro" = Water.
  • "Phobic" = Phobia, afraid, fear, hates, stay away from.
  • "Hydrophobic Filters" repel water; but pressure and duration time of exposure is important.  Hydrophobicity is like strength, there are degrees of hydrophobicity,
    e.g. '10 psi for 5 minutes'.
  • "Philic" = philia, likes, loves, is attracted to.
  • "Hydrophilic Filters" attract water and easily 'wet out'.
Testing Filters
  • Water Breakthrough, Water Entry Pressure (WEP) - usually referring to the pressure required to push water through a hydrophobic filter - measures filter integrity.
  • Bubble point - measures the pressure required to remove liquid from the largest pore of the filter - measures filter integrity.
  • Flow rate - the flow of liquid or air through the filter at a given pressure. The housing or connectors may have limiting affects.
  • Housing Integrity - the pressure that the filter housing will withstand before it bursts.
  • Filtration efficiency - a measure of the performance of the filter by comparing the "challenge" with the "filtrate".
Selecting The Correct Filtration Media and Housing
1. What is To Be Removed ? - Level Of Filtration Required:
2. Select Surface Area Of Filter Required
  • Flow rate is determined by the pore size of the filter, filter surface area and pressure available.
  • As the filter becomes blocked the pressure drop will increase and the flow rate will decrease.
  • Increasing the pressure differential will increase the flow rate.
  • As surface area of filter increases the pressure drop will decrease or the flow rate will increase.
  • Pressures of greater than 15 psi differential should not be exceeded for depth filters.
3. Select Filter Housing Connections
4. Can Filters Be Sterilised?
  • Autoclave by customer - steam at 121degrees @ 15psi for 20 mins.
  • Radiation(Gamma) - by supplier; but some grades of PTFE not stable.
  • Ethylene Oxide (EtO) - common but beware of toxic EtO residuals.
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